Cord & Cordset What’s New? This catalog contains in-depth information on the most comprehensive line of cord and cordset products. General Cable’s flexible cord products are available today for commercial, industrial and specialty applications. Our contractor-grade extension cords, specialty cords, utility lights and accessories provide power for tools and equipment, and temporary lighting on residential, commercial and industrial job sites. The product and technical sections have been developed with an easy- to-use “spec-on-a-page” format. They feature the latest information on Carol cord and cordset products, from applications and construction to detailed technical and specification data. There’s also a user-friendly numerical catalog number index. Our products are readily available through our network of authorized stocking distributors and distribution centers. OUR BEST CORD JUST GOT BETTER The rubber cord that changed an industry just got better. General Cable now offers Super Vu-Tron® Supreme with GenClean® technology as a standard feature, enabling users to benefit from this proprietary cleanable jacket technology. An outstanding solution for the food and beverage industry, Super Vu-Tron Supreme with GenClean offers all the benefits and durability of rubber cord with a cleanable jacket that permits unwanted material to be more readily removed in a wash cycle. Learn more about GenClean on page 9. THE POWER IS ON — FROGHIDE® LIGHTED EXTENSION CORD ULTRA FLEX® With the help of contractors, tradesmen and homeowners, we’ve created the ultimate extension cord. More flexible, more durable and more identifiable than any other cord on the market, featuring a lighted connector to indicate the power is on — the one and only FrogHide Ultra Flex lighted extension cord. Carol® Ultra Flex lighted extension cords are bonded to the caps and connectors with heavy-duty strain reliefs built Brand FrogHide in for lasting strength, even in rough applications. Plus, they are resistant to water, oil, ozone and chemicals. FrogHide cords feature an exclusive personal identification system, so you can claim them as your own. They are easy to spot on the job, thanks to the bold, bright green color. FrogHide extension cords come with a limited lifetime warranty. CHARGING FORWARD WITH PORTABLE POWER FOR HYBRID & ELECTRIC VEHICLES General Cable’s line of Carol Brand CarolGrene™ Get Plugged In with CarolGrene™ Ultra Flex EV Cables ® Ultra Flex EV cables Charging Forward with Portable Power for Hybrid & Electric Vehicles General Cable’s new line of Carol® Brand CarolGrene™ Ultra Flex® EV Cables supplies charging power for all electric vehicles on the market today and is compatible with commercial and residential charging applications. The CarolGrene Electric Vehicle cable line, when terminated in accordance with electric vehicle industry standards, is the most comprehensive product offering with three standard jacket types: • CarolGrene EV All-Rubber Jacket – offers the most flexible, durable cord with superior chemical and abrasion resistance to withstand daily abuse and temperature extremes in the harshest of environments; ideal for commercial and industrial applications • CarolGrene EVE Thermoplastic Elastomer (TPE) Jacket – lightweight for easy handling, superior flexibility in comparison to other TPE jackets, and can be molecularly bonded to caps and connectors for lasting strength, even in rough applications • CarolGrene EVT Polyvinylchloride (PVC) Jacket – the most economical of the three standard jacketed EV cables in the line; lightweight and best suited for consumer or home charging applications CarolGrene cables are offered in standard configurations or may be custom-designed for any type of Level 1 or Level 2 NEC 625 charging station application with items such as: • Custom jacket type and color • Your name printed directly to the jacket for private labeling • Customized construction to suit any type of applications, including options for power, signal, data and fiber hybrid cables in any AWG size CarolGrene cables are built to the following standards: • UL 62 approved • Compatible with SAE J1772 connectors and UL 2594 and NEC 625 charging stations • RoHS Compliant for EV charging stations in wet locations Whether it’s providing superior engineering support for new product innovation, solving a specific application problem, or answering a technical question, General Cable’s Carol Brand Wire Wizards make magic happen. With over 50 years of experience behind us and an intense focus on Lean Sigma practices and extensive certifications, including the ISO/TS 16949 certification, Carol® Brand leads the industry in quality and innovation. We are focused on one goal – fulfilling your needs with quality products, availability and service. supplies charging power for all electric vehicles on the market today and is compatible with commercial and residential charging applications. The CarolGrene EV line, when terminated in accordance with electric vehicle industry standards, is the most comprehensive product offering, with three standard jacket types: CarolGrene EV all-rubber jacket, CarolGrene EVE Thermoplastic Elastomer (TPE) Jacket, and CarolGrene EVT Polyvinyl Chloride (PVC) jacket. To find out more about these products, please see pages 47-48. All information in this catalog is presented solely as a guide to product selection and is believed to be reliable. All printing errors are subject to correction in subsequent releases of this catalog. Although General Cable has taken precautions to ensure the accuracy of the product specifications at the time of publication, the specifications of all products contained herein are subject to change without notice. GENERAL CABLE, 17 FREE, CAROL BRAND, CAROLGRENE, CAROLPRENE, FLEXFILL, FROGHIDE, GENCLEAN, GENSPEED BRAND, LIFETIME PLUS, NEXTGEN BRAND, PLUG- IT, POWR-CENTER, POWR-REEL, PROFLEX, SAFETY ORANGE, SHOCK SAFE, SUPER FLEX, SUPER VU-TRON, TRU-MARK and ULTRA FLEX are trademarks of General Cable Technologies Corporation. © 2017. General Cable Technologies Corporation. Highland Heights, KY 41076 All rights reserved. Printed in USA. CAROL® Cord & Cordset Carolprene 105°C Welding Cable 600 Volt ® Product Construction: Conductor: • 6 AWG through 500 kcmil fully annealed stranded bare copper Class K Jacket: • Premium-grade 105ºC EPDM, black or red • Temperature range: -50ºC to +105ºC CAROLPRENE® CATALOG NUMBER 01778 01777 01776 01775 01774 01773 01772 01771 99142* 99432* 99202* (S) AWG OR kcmil 6 4 2 1 1/0 2/0 3/0 4/0 250 kcmil 350 kcmil 500 kcmil Actual shipping weight may vary. * Non-stock item; minimum quantity required. WELDING CABLE AMPACITIES SINGLE CONDUCTOR Required Cable Sizes: For Welding Cable Application length in feet for total circuit for secondary voltages only – do not use this table for 600 Volt in-line applications AMPS 100 150 200 250 300 350 400 450 500 550 600 100' 4 4 2 1 1/0 1/0 2/0 2/0 3/0 3/0 4/0 150' 4 2 1 1/0 2/0 3/0 3/0 4/0 4/0 4/0 200' 2 1 1/0 2/0 3/0 4/0 250' 2 1/0 2/0 3/0 4/0 300' 1 2/0 3/0 4/0 350' 1/0 3/0 4/0 400' 1/0 3/0 4/0 105˚C WELDING CABLE – 600 VOLT – CLASS K – 30 AWG STRANDING NOMINAL O.D. CONDUCTOR STRAND 259/30 406/30 646/30 812/30 1025/30 1274/30 1613/30 2029/30 2496/30 3441/30 5054/30 INCHES 0.320 0.375 0.465 0.495 0.560 0.615 0.670 0.750 0.830 0.950 1.200 mm 8.13 9.53 11.81 12.57 14.22 15.62 17.02 19.05 21.08 24.13 30.48 APPROX. NET WT. LBS/M'(S) 135 172 260 317 400 487 605 827 976 1338 1995 STD. CTN. 250' 250' 250' 250' 250' 250' 250' 250' 250' 250' 250' Jacket Marking: • CAROLPRENE® (SIZE) 105ºC WELDING CABLE 600 VOLT MADE IN USA (TRU-MARK SEQUENTIAL FOOTAGE) Applications: • Secondary voltage resistance welding leads • Power supply applications not exceeding 600 volts AC Features: • Good flexibility • Abrasion-resistant • Good color retention • TRU-Mark® BRAND CAROLPRENE® Industrial Cord WELDING CABLE — NOW RATED FOR 105⁰C! General Cable’s recently approved temperature rating on its standard Carol Brand Carolprene® welding cable expands the range of sequential footage marking Packaging: • 250' (76.2 m), 500' (152.4 m), and 1000' (304.8 m) reels • MCM sizes cut to length • Other put-ups available on special order Industry Approvals: • RoHS Compliant Suggested Ampacities For 600 Volt In-Line Applications AWG OR kcmil AMPERES 500 kcmil 350 kcmil 250 kcmil 4/0 3/0 2/0 695 552 445 310 265 223 . AWG 1/0 1 2 4 6 Ampacities for portable cable, continuous-duty (ambient temperature of 40°C). May not be suitable for all installations per National Electrical Code® Ordering Part Number Example 01771.38.03 4/0 500' put-up in red .03 for red jacket AMPERES 190 160 140 100 75 REQUIRED CABLE SIZES SHOWN IN AWG NUMBERS The total circuit length includes both welding and ground leads (based on 4-volt drop) 60% duty cycle. These values for current-carrying capacity are based on a copper temperature of 60°C (140°F), an ambient temperature of 40°C (104°F) and yield load factors from approximately 32% for the No. 2 AWG cable to approximately 23% for the No. 3/0 AWG cable, and higher for the smaller sizes. The sizes of cables generally used range from No. 2 AWG to No. 3/0 AWG. In actual service, the load factor may be much higher than indicated without overheating the cable, as the ambient temperature will generally be substantially lower than 40°C. 40 time and money. TRU-Mark means never again needing to figure out what’s left on your reel! Carol Brand is simply the most accepted in the industry, having proven itself on the job time after time. application to higher temperature environments from 90⁰C to 105⁰C. Engineered for secondary voltage resistance welding leads or power supply applications not to exceed 600 volts, Carolprene welding cables are constructed using fully annealed stranded bare copper Class K conductor for good flexibility and a premium-grade EPDM jacket for abrasion resistance. In addition, our welding cable has the TRU-Mark® sequential footage marking system that will save RATED FOR 105˚C NOW
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